JunYan Plug and Unplug Force Testing Machine: Precision in Connector Testing
JunYan Plug and Unplug Force Testing Machine stands as a professional solution for evaluating the insertion and extraction performance of connectors, a key factor in ensuring product reliability across electronics, automotive, and aerospace sectors.
At its core is a high-precision servo system that controls plugging speed from 5mm/min to 500mm/min, mimicking real-world usage—whether it’s the frequent plugging of a phone charger or the occasional disconnection of automotive wiring harnesses. This versatility allows it to test diverse connectors: USB-C ports, power plugs, HDMI interfaces, and even heavy-duty industrial connectors, with force measurements ranging from 1N to 500N for accurate data capture.
The machine’s advanced sensor array tracks force fluctuations during each plug-unplug cycle, while its intuitive software generates detailed force-time graphs. These graphs highlight critical metrics: peak insertion force (ensuring ease of use), minimum extraction force (preventing accidental disconnection), and irregular force spikes (signaling manufacturing flaws like misaligned pins or rough surfaces).
JunYan’s testing equipment is widely adopted by manufacturers for pre-production validation and batch quality checks. In smartphone factories, it verifies charging port durability over 10,000+ cycles; in automotive plants, it tests connector resilience under temperature variations. Compliance with IEC 60320 and UL 498 standards ensures its results are recognized globally, simplifying market entry for exported products.
