PRODUCT DETAILS
Zero Drop Tester – Validate Packaging & Product Durability Under Instant Impact
Simulate Real-World Drops from Zero Height for Critical Quality Assurance
Our Zero Drop Tester is engineered to evaluate product resilience and packaging integrity under sudden zero-height drops, replicating mishandling during logistics or assembly. Ideal for electronics, medical devices, and fragile goods, this tester ensures compliance with ISTA 1A, ASTM D5276, and MIL-STD-810G standards.
Core Features & Technical Precision
💥 Instant Impact Simulation
- Drop Height: 0 mm (zero-height release) to 1.2 m (adjustable for multi-height testing).
- Impact Velocity: Up to 4.4 m/s (controlled via electromagnetic release mechanism).
- Repeatability: ±1% impact energy consistency across 1,000+ cycles.
📦 Versatile Testing Modes
- Free Fall: Test package integrity with guided vertical drops.
- Edge/Corner Drops: Target specific product weak points with angle-adjustable platforms.
- Multi-Axis Testing: Perform face, edge, and corner drops in a single setup.
📊 Smart Control & Data Analysis
- 7-inch touchscreen with preset ISTA, ASTM, and custom test profiles.
- Real-time G-force measurement (up to 500G) via integrated accelerometer.
- Data export via USB/Bluetooth for failure analysis (CSV/PDF reports).
🏭 Robust Construction
- Frame: Heavy-duty steel structure with shock-absorbing base.
- Clamping System: Pneumatic grips for secure sample fixation (max 50 kg load).
- Safety: Emergency stop, protective cage, and anti-rebound mechanism.
Applications
✅ Consumer Electronics: Test smartphones, tablets, and wearables for screen/casing damage.
✅ Medical Devices: Validate surgical instruments, implants, and diagnostic equipment.
✅ Automotive Parts: Assess sensors, connectors, and fragile modules under assembly line drops.
✅ Packaging: Optimize cushioning design for glass, ceramics, and precision instruments.
✅ Military/Aerospace: Certify ruggedized equipment per MIL-STD-810 shock requirements.
Technical Specifications
Parameter | Specification |
---|---|
Max Payload | 50 kg (110 lbs) |
Drop Height Range | 0–1200 mm (manual/auto adjustment) |
Impact Surface | Steel plate with replaceable foam layers |
Test Speed | Up to 60 drops/hour |
Power Supply | 220V/50Hz or 110V/60Hz |
Compliance | ISTA 1A, ASTM D5276, IEC 60068-2-31 |
Why Choose Our Zero Drop Tester?
✅ Precision Control: Servo-driven release eliminates human error in drop consistency.
✅ Adaptability: Test irregular shapes with modular fixtures (optional 6-axis robot arm).
✅ Cost-Effective: 50% faster cycle time vs. manual drop testing.
✅ Safety Certified: CE, UL, and ISO 13849-1 compliant safety interlocks.
✅ Global Support: 24/7 technical service with 3-year warranty.
Customer Success Stories
“Testing 0mm drops for microchips revealed packaging flaws our manual tests missed. A game-changer!”
– Semicon Solutions, Taiwan
“The G-force data helped us redesign medical device packaging to survive airport handling. ROI in 3 months!”
– MediSafe Technologies, USA
FAQ
Q: How does zero-height testing differ from standard drop tests?
A: Zero-height drops simulate instantaneous impacts (e.g., slipping from hands), while standard tests focus on higher falls.
Q: Can I test products with sharp edges or uneven surfaces?
A: Yes! Use our 3D-printed custom holders or vacuum fixture adapters.
Q: How often should calibration be performed?
A: We recommend annual calibration for the load cell and accelerometer. Kits are provided.
Q: Is the tester suitable for explosive/dangerous goods?
A: No. For hazardous materials, inquire about our ATEX-compliant explosion-proof models.
Upgrade Your Impact Testing Today!
📞 Request a Live Demo | 📧 Custom Quote in 24h | 🌍 Global Installation & Training
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