PRODUCT DETAILS
Carton Compression Tester – Optimize Box Strength & Stacking Safety
ASTM D642, ISO 12048 & ISTA 3A Compliant for Corrugated Boxes, Mailers & Displays
Our Carton Compression Tester simulates warehouse stacking and transport loads to validate box durability, edge crush strength (ECT), and long-term stacking safety – preventing costly product damage and logistics failures.
Core Testing Modes & Features
Dynamic Compression Simulation
- Constant Speed Compression: 1–500 mm/min to measure maximum load (BCT) and deformation.
- Creep Test: Hold load (e.g., 1 ton for 24 hrs) to simulate long-term stacking.
- Cycle Compression: Repeat loading/unloading (up to 10 Hz) for fatigue life analysis.
- Edge Crush Test (ECT): Measure flute strength with parallel plates ±0.1 mm precision.
Smart Automation
- Auto Align Plates: Laser-guided upper/lower plates ensure uniform pressure.
- Real-Time Monitoring: Track deformation via HD cameras and LVDT sensors.
- Batch Testing: Process 10+ boxes/hour with robotic conveyor (optional).
Multi-Standard Compliance
- Pre-Loaded Protocols: ASTM D642 (BCT), ISO 12048 (ECT), GB/T 4857.4 (stacking).
- Environmental Simulation: Test at -40°C to +80°C with humidity control (30–95% RH).
- Data Intelligence: Generate McKee formulas to predict box performance based on ECT.
Technical Specifications
Parameter | Specification |
---|---|
Max Capacity | 15 kN (1500 kg / 3300 lbf) |
Test Speed | 0.5–500 mm/min (BCT), 1–10 Hz (cyclic) |
Plate Size | 800 × 800 mm (custom up to 1500×1500 mm) |
Displacement Accuracy | ±0.1 mm |
Compression Space | 1500 mm height (expandable) |
Compliance | ISO 7500-1, CE, ISTA 3A, TAPPI T 804 |
Applications
✅ Corrugated Boxes: Validate BCT & ECT for retail packaging.
✅ Folding Cartons: Test rigidity of cosmetic/medical boxes.
✅ Logistics Packaging: Optimize pallet stacking for Amazon FBA/ISTA standards.
✅ Recycled Material: Assess strength loss after recycling cycles.
Why Choose Our Tester?
✅ All-in-One Platform: Run BCT, ECT, stacking, and vibration tests on one machine.
✅ Predictive Software: Auto-calculate required ECT for target stacking height.
✅ Multi-Box Fixture: Test 4 small boxes simultaneously (e.g., e-commerce mailers).
✅ Zero Calibration Drift: Self-correction load cells with NIST certification.
Customer Success Stories
“By integrating McKee formulas, we reduced box material usage by 18% without sacrificing stacking strength.”
– PackGreen Solutions, Germany
“Our compression test reports secured ISTA certification, cutting logistics damage claims by 32%.”
– Global Logistics Inc., USA
FAQ
Q: How to test irregular boxes (e.g., hexagons or cylinders)?
A: Use customizable fixtures (included) – 3D printable molds supported.
Q: Can it simulate wet storage conditions?
A: Yes – add humidity chamber (30–95% RH) to test damp box collapse.
Q: Is vibration testing possible?
A: Yes! Integrate ISTA 3A vibration module (optional) on same platform.
Q: What’s the cost per test?
A: <$0.30/test – energy-efficient design minimizes operational costs.
Request Custom Demo or Test Report!
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